Onitex L200 Universal Labeling Machine

Application of one or two wrap-around labels on cylindrical or conical containers and one label on top of the container.

Appearance

The design of the machine allows the installation of various modules depending on the task:

Right touch screen

All modules of the machine are controlled and configured from the screen, settings templates are switched for different containers. Two synchronized panels for operator convenience.

Left touch screen

All modules of the machine are controlled and configured from the screen, settings templates are switched for different containers. Two synchronized panels for operator convenience.

Intermittent drive of the conveyor

Provides precision stability in speed: the speed of the conveyor does not depend on the load.

Upper pressure conveyor

Fixes the container at the moment of pasting the label. Synchronized with the conveyor using an intermittent drive.

Roller running-in unit

Fixes and rotates cylindrical or conical containers for applying a circular label. Aligns the container for precise convergence of the ends of the label. Synchronized with the applicator using an intermittent drive.

Applicator A150

Issues the label at the right moment, with the right speed and tension of the tape. The label height is up to 300mm, depending on the applicator model.

A place under the container orientator

The orientator orients the curved container before fixing it with the upper clamping conveyor.

Applicator Stand

Adjusting the position of the applicator and fixing it. Five degrees of mobility.

Stainless steel frame

Provides rigidity of the entire structure and the possibility of easy installation of modules necessary for solving the problem.

Features

Designed for manufacturers with a large range of products and high requirements for the quality of label application.

The machine is designed for the following types of containers:

  • Jerricans of all types with label height up to 300 mm.
  • Bottles for household chemicals of rectangular, oval and triangular cross-section. Oval and square glass and PET bottles.
  • Cylindrical container, similar to Onitex C100.

Efficiency

When applying the label on both sides, it is oriented and pasted over with a continuous flow, without a gap. 

  • 12000÷13000 bottles, vials and small (1 l) jerricans  per hour.
  • 6000 medium (5 l) jerricans  per hour.
  • 4000÷4500 large (10 l) jerricans per hour.

Accuracy of lateral application 

To demonstrate the accuracy of the machine after the end of the PW, the container is passed twice. The labels will fall one on one with a deviation of 0.1-0.3 mm.


Why do we need such precision?

Container is not perfect. The variation of the container parameters will add errors, despite all the precision accuracy of the machine. But the minimum error of the labeling machine itself will help to keep within 1 mm of the total error, even with containers of poor quality.


Label invisibility effect

The design of the machine ensures the pressing and smoothing of the label until the adhesive composition adheres to the surface. The super-transparent label will be invisible, without bubbles and the moire effect. Soft, but at the same time elastic rollers allow to apply an embossed label. There will be no bubbles even inside the convex letters.


Accuracy of convergence of the circular label

Thanks to the design of the roller running-in system, the container is aligned on the side surface during the labeling process. The error of convergence of the ends of the label is minimal and for high-quality containers will be < 0.3 mm.


Ease of setup

The five-movable applicator stand has screw adjustments and allows to quickly set the desired position of the applicator relative to the container. After installation, the position of the applicator is fixed.


Synchronous drive

The speed of the conveyor and any machine module does not depend on the load, mains voltage or other external factors: adjustment during operation is not necessary. You can set up the machine and leave it for 10 years: the set speeds and delays of the machine will not change.

Onitex VA100 Control System

The control system and its interface are primarily responsible for ease of operation and readjustment.

Touch screen


The control panel is ready for operation in half a second after the machine is powered on. Any setting is available in two or three finger touches, the responsiveness of the interface is at the iPhone level. The hint system will help in case of an incorrect combination of parameters and will inform you about an emergency situation on the line. The technology used ensures that the firmware of the machine will never fall down.


Template system

The template system radically reduces the changeover time from one type of product to another. There are 96 templates available for the operator with switching in one touch.

  • Ability to both activate some modules and disable them in templates. For example, turn off the printer and the running-in unit and turn on the container orientator in the template for an oval jerrican.
  • The ability to adjust the delays and speed of operation of any module or the entire line as a whole for different types of products.
  • The ability to create a template of settings for one type of product, then copy the settings to another template and adjust them if necessary, so as not to configure from scratch.

During the changeover, the operator has to adjust the mechanical settings of the modules to the geometric parameters of the container and set the position of the sensors in height. 

Service Request

The Onitex engineer will call back and consult on the equipment. You can also contact by phone +386 69 844 278 and write to support@onitex.com